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Pre-Installing Crankshaft and Checking Main Bearing Clearance
In order to check the piston-to-head clearance, we needed to get the crank installed. The following sequence will show you how went about it.


With the main cap bolt holes clear of machining debris, we installed ARP studs just a pinch more than finger tight.
 
The main saddles were wiped clean with brake cleaner and lint-free towels.
     

Here we are installing the "block-side" Clevite 77 main bearings. The "block-side" main bearing halves incorporate an oiling groove. The grooved thrust bearing goes on journal number three.
 
We used lithium based Comp Cams Engine Assembly Lube to coat the main bearings once they were installed.
     

Once wiped down, the crank was ready ride the saddles.
 
The crank was carefully set in place with caution to avoid bumping a journal on a main stud.
     

After wiping down the main caps, we set the other half of the main bearings into place. No oil or assembly lube required here.
 
Now was the right time to check main bearing clearance, therefore no assembly lube was applied to the crank side of the bearing surfaces yet.
     

We used "Green" Plastigauge and set a length across one of the main journals. "Green" Plastigauge is for measurements between 0.001" and 0.003" inch - typical engine bearing clearances.
 
We proceeded to install all five main caps. The thrust main bearing and cap goes on journal number three.
     

ARP hardware requires the use of the included ARP moly. We applied some to the threads of each stud.
 
The caps were installed in an alternating sequence to 90 ft lbs. Once torqued down, the main caps were ready for removal.
     

Don't use a torque wrench to remove anything. Here, we're using a long breaker bar to break the nuts free of the main studs.
 
Some light upward tapping with a hammer helps dislodge the main caps.
     

We carefully lift the main cap to expose the journal where the Plastigauge was applied.
 
The Plastigauge indicated a main bearing to crankshaft clearance of between .0015" and .002". The allowable range for the Ford 400 is .0009" and .0026". Success!
     

With the main bearing clearance confirmed as allowable, we wiped the main bearings and caps clean, reinstalled them and applied some assembly lube the "crank-side" surfaces.
 
The main caps were then reinstalled and torqued once again. To reemphasize, this was not our final installation of the crankshaft for this build.

(Pre-Installing Piston and Rod Assemblies - Checking Rod Bearing and Piston-to-Deck Clearance)

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