Back From the
Machine Shop and Initial Procedures
After numerous calculations and drop-ins at the machine
shop, the 400 block and crankshaft are both in our hands once
again and the combo is ready for pre-assembly. Here's how
we got started.
Installing Expansion and Oil Galley Plugs

We started off by unloading the block and setting it gently
on the garage floor. |
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No engine stand yet, we needed to install the rear cam
retainer since the back of the block would be inaccessible
once on the stand. |
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Installing the rear oil galley plugs is not critical during
the mockup stage but while we had the expansion plug set
out, we screwed them in using a light amount of RTV. The
rear oil galley plugs are pipe threaded for a tight interference
fit. |
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With the block now on the engine stand we installed the
six expansion plugs, also with some RTV. |
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For the sake of consistency, we installed the front oil
galley plugs. |
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These plugs are adjacent to the front cam bore and are
not pipe threaded like the rear plugs. We screwed them
in firmly with RTV. |
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At this point we chased the main cap bolt holes with a
tap. The same was done to the cylinder head bolt holes.
Subsequently, the block was cleaned using compressed air,
brake cleaner, and lint-free wipes. |
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Installing Camshaft
With full access to the 5 cam bores, now was a good time to
install the camshaft even though we wouldn't be degreeing
the cam and checking piston-to-valve clearance until other
critical measurements were taken.

Special attention was paid to the cam bearings, being
sure they were wiped free of any dust and small particles. |
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Each cam bearing was coated with Comp
Cams Pro Cam Lube. |
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The cam was carefully threaded through each cam bore while
being sure not to gouge a cam bearing. |
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We chose to use this Comp Cams Thrust
Bearing Cam Retainer Plate instead of the factory
plate. The assembly does require special machining of
the cam sprocket for use. |
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Next, we secured the cam by installing the retainer. Finger
tight is OK. Remember, we'll be going back through these
areas during final assembly. |
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With the cam installed, we rotated it by hand at the dowel
pin in order the coat the lobes with the same Comp
Cams Pro Cam Lube used in Step 2 above. |
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Of course, pre-assembly wasn't completed in just one evening.
Therefore, it's a good idea to keep your motor covered
when time expires, especially with assembly lubricants
acting as fly traps for dust. |
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(Pre-Installing
Crankshaft and Checking Main Bearing Clearance)
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