pix
FORDMUSCLE.com FordMuscle Nav
Page 2 3
 

Dropping in the Assembly
With the T5 and Lakewood bellhousing assembled, it was time to bolt the
unit to a "dummy" 400 block. Superior Machine offered to use a 400 core that was lying around their shop for my 400 build. So, I was able to use my own rusty 400 core to mockup my T5 auto-to-manual conversion.


I hate working with dirty parts. Even though this core would only serve for test fitting, I still had the grime cleaned off down at the shop.
 
Lakewood Safety Bellhousings require a special procedure during
installation to ensure that the transmission's input shaft registers
correctly with the crankshaft pilot bearing. Since this was just the
mockup stage, this procedure was not necessary.
     

I carefully fastened the transmission to the block
using a couple of floor jacks to support the weight of each.
 
The curiosity of it all reached a peak while dropping the the block and
transmission into the Torino.
     

Pictured here are the left and right motor mounts for a 72-76 Torino
and 400 combination. Also shown is what California Pony Cars calls their 1964 1/2 - 1970 T5 Transmission Mount Isolator for T5/Tremec Crossmembers. That might be the technical name of it but I now call it a 1972-1976 Torino T5 Transmission Mount for 1972-1976 Torino Factory Crossmembers.
 
Using the engine hoist, I let the block hover above the front
crossmember and supported the T5 with a floor jack.
     

Next, I took a little time to clean up the crossmember before installing it.
 
This is a shot of the kind of crossmember I wish this Torino had. For some reason there were two styles of crossmembers for these cars. The first kind bolts in just like this picture shows. The other is supported by a "mounting shelf" on each side. I mention this because the "mounting shelf" style forced me to make some mods to the transmission mount.
     

Here, you can see that I removed some material from the mount. Directly next to my left index finger.
 
I removed the same segment of material from the other side of the mount. You'll see why in the next two shots. I can make no promises about the integrity of the mount after this move.
     

The two bolts dropping down through the T5 are normally meant to be inserted the opposite direction and through the transmission mount first.
 
With the transmission mount VERY loosely attached to the crossmember, I raised the crossmember onto each mounting shelf. Now you can see why I removed those segments from the mount. I needed access to add a nut to each bolt.
     

It took a bit more massaging to get the motor mounts and the transmission mount in register with the respective bolt holes.
 
Honestly, it took about a hour's worth of toggling between the floor and the hoist to make it all work. Would have been easier with an extra hand but I got it done.
     

A quick measurement from the top of the transmission tunnel to the centerline of the output shaft showed the T5's output shaft was within 1/8" of the C6 in my other Gran Torino.
   

Shifter Fit
The glory of the mockup stage came with the position of the shifter with respect to the existing cutout in the floor. The next few shots prove a perfect fit.


I popped off the sheetmetal shifter cover.
 
Next, I ran down to Summit and picked up a generic T5 shifter with now real intentions of it being the final piece I use for this conversion.
     

With a Duraflame box as a seat and a lot of imagination, I stepped into my virtual 1972 Gran Torino 5 speed and went through all 5 gears.
 

Next Step
With the easy part out of the way, the next challenge on the immediate horizon is the creation of a pedal assembly for this factory automatic car. I am hoping to piece together a working prototype with the aid of a few good contacts. Most likely I'll be using a hydraulic clutch.

Thanks for reading and keep in mind that this article should not be treated as the only way to make this conversion. Like most, I am simply a hobbyist with more ambition than professional experience. If you have any questions please email jon@fordmuscle.com


Page 2 3

Posted by steharz, 04/05/08 12:42am:
exerlent read mate,ill look forward to the next issue forsure. i really get into watching and reading about guys doing these sorts of swaps on a budget=real world
Posted by FATNFAST, 04/05/08 05:39am:
I always look forward to your articles. They are very thorough, and as steharz said "Real World". Great job!
Posted by mrguts, 04/05/08 08:43am:
Well Done Jon! I enjoyed reading about that Column Shift to Floor Shift Conversion we did, I had completely forgotten about that! Seeing the yelow floor pans, I remembered the brown vinyl top and plaid cloth sets that car had!
Posted by 75Squire, 04/05/08 02:20pm:
I did a 5-speed conversion on my 75 Ranchero and I used the factory pedals with a hydraulic master cylinder attached to the clutch pedal. Cant wait to see this car when your finished.
Posted by ZephyrZ7, 04/05/08 05:42pm:
whoa whoa whoa man! Where the heck is the FM shirt and hat for this feature article?!?! You wanna do FM as a job and not a hobby someday don't ya? Ya gotta endorse this place now. ;) Great read for a while there it looked like you'd been in my garage, same welder and bench grinder.
Posted by 19mach69, 04/06/08 01:14pm:
Great article! I love the low budget approach to these swaps. I want to put a T-5 in my mach 1 to cruise. Its also neat to see a project car thats different than a mustang.
Posted by eliteman76, 04/07/08 07:31am:
Jon + killer Torino + T5 = fun testing job. Well done man, and good thing you have the blowproof bell housing. With the T5, I would probably suggest the blanket to wrap the trans as well...because that T5 living behind the 400 is going to be interesting. Can we have video on the first hard burnout??
Posted by ramair351, 04/24/08 06:26pm:
this story made me buy a subscription to FM , i am now waiting impatiently for part 2. good job!
Posted by ford7872, 05/08/08 04:17pm:
realy great article i'm tring the same thing in my '72 torino to.I'm running a 400m with 351cj 4v heads and a tunnel ram with two 450 cfm holleys.
Posted by ramair351, 06/02/08 03:55pm:
where is the second installment?? i cant wait!
Posted by rhille00, 06/19/08 10:51am:
Hi there. I love this article and want to install a T-5 to my 73 Mach1 Mustang 351cleveland. When is the second installment coming?
Posted by ramair351, 01/01/10 02:26pm:
part 2????
Posted by KC99GT, 06/26/11 11:39am:
wOULD The T5 hold up with a 400 in a 80's pick up?
Posted by gasforblood, 07/20/12 12:00am:
Did anyone figure out what to do about the pedal setup?
Posted by black94cobra, 10/13/12 02:15pm:
what happened to the second piece of this article? would love to know what he did for pedals and once it was all together whether the T5 actually held together
Posted by moose0211, 08/07/14 12:11pm:
Did you ever have any luck with the clutch pedal assembly??
Posted by 5288international, 12/17/15 05:40am:
I too bought a subscription wanting to see the rest of the story. It apparently was never finished. Wish I would have known before I pluncked down my $20.





 


pixblue
pixblue
Tech Archives Project Cars Readers Cars Feature Cars