|  
                    T5 
                    Steel Bearing Retainer 
                    The stock, aluminum, bearing retainer will slowly gall and 
                    weaken due to constant friction against the steel shell of 
                    the throwout bearing. If you're using a performance clutch 
                    with heavier spring pressure, the retainer will wear even 
                    faster. Eventually the retainer can fail, leading to clutch 
                    and input shaft failure. 
                  
  
                    
                     
                  
 
                     
                        
                          
                         
                        The 
                        transmission needs to out of the car, and drained of fluid. 
                        The gray discolored area on the first half of the retainer 
                        is due to galling and scratching from the throwout bearing. 
                        Remove the four 1/2" bolts holding the retainer to the 
                        case. | 
                        
                          
                        Use 
                        a screw driver in the notch at the sides of the flange 
                        and gently pry the retainer free from its silicone seal. | 
                     
                     
                        
                          
                        The 
                        old retainer will have a bearing race and possibly a shim 
                        ring. Be sure to transfer these to the new retainer.  | 
                        
                          
                        The 
                        shim goes in first. The taper (small end) of the race 
                        must face towards the front of the trans. Note the new 
                        retainer should also have a front seal. Don't install 
                        it without one! Lightly coat the race and seal with ATF. | 
                     
                     
                        
                          
                        Clean 
                        the old silicone off the the case, and also wipe the input 
                        shaft clean of any grease and grime.  | 
                        
                          
                        Place 
                        a bead of silicone or RTV around the flange of the new 
                        retainer, and slip it over the input shaft. Torque the 
                        bolts down to 18-20 lb.ft. | 
                     
                   
                  Tail 
                    Shaft Bushing and Seal.  
                     The 
                    tailshaft bushing should be replaced if you bought your T5 
                    transmission used, or if you are installing a new slip yoke. 
                    The bushing is available from Ford parts dealers for $5 to 
                    $7. The seal can be also be bought from Ford, but the big 
                    parts stores will have it for half the price (about $8.) Unfortunately 
                    the bushing can only be removed with a special puller. (Either 
                    the FORD T5/T56 puller, or a C4/C6 bushing puller.) It also 
                    takes a special "pipe" to knock in the new bushing all the 
                    way. The bottom line is that this is a tool you are not likely 
                    to have, or to find cheap. So you'll need to think ahead on 
                    this one, and call around to transmissions shops and see if 
                    they'll do it for cheap. If you have the transmission out 
                    of the car, our experience is that most shops will perform 
                    the whopping two minute procedure, for free. If you drive 
                    the car in, expect to pay up to an hours worth of labor, since 
                    they'll have to remove the driveshaft and drain/refill the 
                    case.  
                     
                     Synthetic 
                    ATF  
                    First of all don't use anything but ATF (Mercon-Dextron II 
                    / III) in your T5. Unlike many manual transmissions, T5's 
                    do not work with gear oil or MTF. While many people question 
                    the value of synthetics, we've found that the T5 shifts smoother 
                    and there is less grinding with synthetics. Since you are 
                    only going slightly less than three quarts, it's worth spending 
                    the $10. Plus it will last longer and won't need replacing 
                    as often as conventional ATF. We like the Aamco synthetic 
                    blend, but Mobil one full synthetic works great as well for 
                    a few extra dollars.   
                   |