Performance
Distributors
Custom Curved Ford DURASPARK Distributors
If you are looking to replace your tired DURASPARK, Performance
Distributors offers custom calibrated units with improved
components. By providing them with specific information about
your application, Steve Davis and his team will dial-in a
DURASPARK unit with a custom mechanical advance curve using
these basic parameters:
cam specifications
compression ratio
octane
vehicle weight
towing specifications
nitrous specifications
blower specifications
This is exactly what we did in this article. By reviewing
the pictures below you can see that even our Mallory HyFire
6EZL CDI box could not overcome some of the intermittent behavior
caused by our current worn-out DURASPARK distributor. We've
also pointed out some of the advantages of going with a Performance
Distributors DURASPARK rather than a chain store replacement
distributor.

While the addition of the Mallory CDI box showed vast
improvement, at times our ignition was "buggy".
Starting with the oldest parts in the current system,
we pulled the distributor. |
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For lack of a better word, it was awfully "cruddy"
underneath the cap. This must have been the original distributor.
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Most likely the cause of the intermittent behavior we
were experiencing, one of the spade terminals was very
loose and the connector was cracked. |
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For curiosity sake, we tested the lateral shaft movement
of a chain store replacement DURASPARK distributor that
was laying around the garage. The distributor we just
pulled from our F250 certainly had bearing wear. The chain
store replacement (shown here) simply had mediocre tolerances.
Both were very loose. |
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The Performance Distributors unit had no lateral shaft
movement and spun freely. This is due to the Full Length
Oil Impregnated Bronze Bushing used during assembly. You
won't find this in a stock replacement DURASPARK unit.
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The lubricated feature of the Full Length Oil Impregnated
Bronze Bushing allows for a tighter bearing-to-housing
tolerance. The bottom of the bushing is shown here by
the red arrow. It runs the entire length of the housing
to just below the advance plate. See
photo. |
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Performance Distributors also uses a heavy duty cap and
rotor for improved conductivity. Here's a look inside. |
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Each Performance Distributors DURASPARK unit goes out
the door custom calibrated for a specific application,
a great feature for those not wanting to mess with their
centrifugal advance curve. The numbers shown here were
dialed in specifically for Project
RedNeck, a stock 351M with factory cam. Keep in mind
the 24 degrees shown here does not include the base timing
or vacuum advance. |
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Of course I took note of the rotor position when I removed
the original DURASPARK. Here's the Performance Distributors
unit being installed. |
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All wrapped up and ready for dialing in initial timing
(12-14 degrees). The combination of the Mallory CDI box
along with the custom calibrated DURASPARK had Project
RedNeck idling smoother than a 2007 F250 with King Ranch
package. |
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Performance
Distributors Dyna-Module and Inferno Coil for DURASPARK (IDI)
As discussed in the section on CDI vs. IDI ignitions,
there are some advantages to an IDI. The most significant
advantage being that inductive systems can create a long duration
spark (dwell). While not necessary when using the Performance
Distributors DURASPARK distributor shown in the previous section,
Performance Distributors offers a high output IDI for all
DURASPARK distributors. The Dyna-Module
and Inferno Coil is shown here. If you are running a DURASPARK
ignition module and coil, the Dyna-Module and Inferno Coil
are are an upgrade to those components.
Performance Distributors prefers to use
an IDI over a CDI because they see them as more reliable.
Why? Because they match the dwell time in the Dyna-Module
with the Inferno Coil's ability to saturate. As Performance
Distributors matches the components, they can make sure the
components run at a low temperature while providing excellent
performance at the same time. Perhaps the biggest advantage
of the Dyna-Module
and Inferno Coil is that they permit you to open up your
spark plug gaps to .055", allowing for a more complete
burn. So while IDI ignitions still fire just one spark per
cylinder (unlike CDIs), by combining large plug gaps (made
possible using the Dyna-Module) with the long dwell of IDI,
you CAN have a very potent "single spark ignition".

Here's the Dyna-Module and Inferno Coil kit. Notice the
gold 1 ohm 70 watt resistor. If your Ford uses a loom
resistance wire from the key to the positive side of the
coil, you'll need to run a separate wire using the resistor
shown here. |
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Our 1978 F250 uses a loom resistance wire. While the voltage
at the positive side of the coil shows satisfactory voltage
for the Dyna-Module and
Inferno Coil (10.5 volts), Performance Distributors prefers
you to use the 70 watt gold resistor to allow enough current
(not voltage) for an intense spark. |
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Here we found a good spot on the firewall to mount the
resistor. |
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In order to locate the loom resistance wire from the key
to the coil, we inspected the wires originating from the
ignition switch. |
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This is the stock loom resistance wire. We matched it
and traced it back to the ignition switch
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Next, we tapped into the switch and ran our own 16 gauge
wire through the firewall and to the gold resistor. |
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Across the manifold and around an existing harness we
wound the new ignition wire up to the coil location.
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Next, we disconnected the existing DURASPARK system. |
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Here we have the white ignition wire connected to the
positive side of the coil along with the black and blue
coil-to-module wires that were included in the kit. |
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The Dyna-Module is mounted in a cool area along the fender
well. The black and blue wires from the coil are now connected
to the module. |
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Now that the module could see the coil, it was time to
connect the distributor to the module. The kit includes
an orange, purple, and black wire to run to the Dyna-Module
and to ground. |
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Before routing the wires through some wire loom material
(not included) we safely routed the wires away from moving
parts. |
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Now that the Dyna-Module was installed, we opened up our
plug gaps to .055" |
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Performance Distributors suggests using their Live
Wires for optimum performance with the Dyna-Module
and Inferno Coil. |
Conclusion
There will continue to be a debate over the pros and cons
of various ignition systems and high well they improve power.
Heck, there are still those who stand by the peformance of
their points style ignitions. From an idle, drivability, and
repsonse stand point, both the boxes used in this article
(CDI and IDI) were an improvement over the stock DURASPARK
system. Both myself and the staff were very impressed with
the easy installation of the Mallory HyFire and the quality
and calibration of the Performance Distributors DURASPARK
distributor.
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Contact Information
If you have any questions or comments about this article please
feel free to contact Jon Mikelonis by email at jon@fordmuscle.com
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