Flow
Testing(continued)

Flow testing was performed on one of the two state-of-the-art
SuperFlow 1020 benches available at Watson Racing and
Engineering. Among other things the shop also has a SuperFlow
engine dyno, a Spintron (to anaylze valve train movements)
and a clutch dyno. |

A 4.060" bore fixture was used to simulate a typical
Ford engine block. Mike Blackstone gets ready to mount
the head by placing a Fel-Pro gasket on for sealing. |

With the combustion chamber lined up over the cylinder
the head is clamped into place. |

Industry practice is to use a clay-lip or Plexiglas fixture
to provide a radiused inlet to the intake port. Flow would
be way to turbulent without it, but Mike recommends that
flow should be measured with the intake manifold to be
used bolted to the head. |

Mike bolts up a ported Victor Jr. intake manifold to show
us how this really gives a more realistic picture regarding
intake runner flow. The process Watson Racing and Engineering
uses is to first flow the head with a clay lip. Then the
customers manifold is bolted on to measure the loss in
flow. Finally the intake is modified and ported to address
any restrictions.
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Flow testing the exhaust side follows a similar principle
as the intake. A pipe is bolted to the port to simulate
a header. For our RHS head testing we used a 1 5/8"
pipe as this would be the diameter of a typical street
header. Without a pipe the flow numbers are significantly
worse, and it is also possible to see how a pipe with
too large of a diameter also hinders flow due to excessive
turbulence.
Watch
a Video of the flow test. (QuickTime) |
Results
When a guy like Mike Blackstone says he is impressed with
the results of an out-of-the-box cylinder head that means
something. The RHS heads performed beyond expectations. The
180cc head demonstrates great flow in the low and mid-lift
range, where the valve spends most of its time, while hitting
270 cfm intake flow at .535" lift. Mike notes that the
flow does drop off sharply after .535" which will limit
camshaft selection. This flow can be improved upon with some
porting and better valves.
RHS Pro-Action 180cc
Test Conditions
Flow Bench: SF-1020 28" H20
Intake: 2.080" Valve. Clay Lip.
Exhaust: 1.600" Valve. 1 5/8" Pipe.
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The RHS 215cc head is the real performer. Normally with that
large of an intake runner you expect to sacrifice low-lift flow.
Mike, like many experienced cylinder head specialists, is very
cautious that while flow-numbers are thrown around like dyno
numbers, the importance must be placed on fuel control. A head
that is too big for an engine and that has poor low and mid-lift
flow will inevitably make less power. The 215cc head surprised
us both with better low and mid-lift flow than the smaller
180cc runner. The larger runner really takes over at .500"
lift where it continues to flow well up to .700" and break
the 300cfm mark.
RHS Pro-Action 215cc
Test Conditions
Flow Bench: SF-1020 28" H20
Intake: 2.080" Valve. Clay Lip.
Exhaust: 1.600" Valve. 1 5/8" Pipe. |
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Tips from the Pro
We showed you earlier that all three of the RHS Ford heads share
the same exhaust runner and valve size. Thus is was a surprise
for us to see the 215cc head display poorer exhaust flow than
the 180cc head. For both tests we used the same 1-5/8"
pipe to simulate a street header. Mike tells us that this is
not uncommon and likely manufacturing variance. In fact had
we tested more than one port on each head it is likely we'd
also see similar variance. This is why Mike believes it does
pay to spend a little time going through each port on each head
before you bolt it on, including checking each and every spring
pressure and installed height and making adjustments for cam
to be used.

Mike Blackstone give us some tips
on how to improve on the impressive out-of-the-box performance
of the RHS heads. |

Despite the great flow from the
as-cast RHS heads, there is still room for easy gains.
Here we see a casting ridge and slight lip between the
exhaust seat and bowl. Smooth them out for easy gains. |

Mikes take-home message for making
power is the importance of proper intake manifold flow
in conjunction with the cylinder head. This Vic.Jr. is
heavily ported to a Brodix head. We bolted it to the RHS
180cc head just to get an idea of its impact. The head
lost 12cfm in flow at max lift due to a slight mismatch
between the manifold and head. You can't rely on head
flow alone to make power. |

Don't try this at home. Mike shows
us the stuff Watson Racing & Engineering comes up
with from their Pro-Stock and Super-Stock race engine
programs. That intake port is from a SBC Chevy head, note
the welded in and scuplted flow fin. |
Mike points out that the 180cc head displays a very high exhaust
to intake flow ratio (between 75-80%). His advisce is that camshaft
selection for this cylinder head, on a naturally aspirated motor,
should entail a single duration cam (e.g. 230/230), or even
a reverse duration (230 intake / 228 exhaust.) Naturally total
valve lift with any cam should not exceed the lift at which
maximum flow is achieved. We'll take up his recommendations
in an upcoming issue when we bolt these heads on a motor. 
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Watson
Racing & Engineering

Image by RacersEdge Photography
We know it's not a Ford, but we
want to plug Ben Watson's racing efforts. He not only builds the
Pro-
Stock motors and the cars but he drives them too. Here is Ben piloting
his NHRA Pro Stock Cavalier to 6.7's at over 200 mph. This was a
couple years ago, this year he's in a '06 GTO. |

Watson Racing & Engineering operates
out of a 26,000 sq.ft. facility in Concord, CA. With two SF-1020
flowbenches, an engine dyno, a Spintron, and several CNC machines,
facilities of this kind are more common in the Nascar-crazy South
then in Northern California. |

Go through the double-doors at the end of
the hallway in the second photo and you end up here. Don't you wish
you could go to the races with this type of rig? |

At 62 years of age Mike shows no signs of
slowing down. After building cutting edge engines for his clients,
he unleashes on the competition in his Olds Calais in NHRA Super
Stock. He's the record holder at 8.92 / 150mph (naturally aspirated
SBC.) You can bet he hasn't revealed all his cylinder head secrets.
Contact:
Watson
Racing & Engineering, LLC.
1221 Franquette Ave.
Concord, CA 94520
(925) 609-6409
RHS Cylinder Heads
3416 Democrat Road
Memphis, TN 38118
(901) 259-1134 |
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