Final Assembly
When we left off last time, the bottom end had been completed
with Eagle rods, Federal Mogul forged pistons, stock crank and
main studs, and Clevite Bearings. As we mentioned, we had planned
to run a Crane mechanical flat-tappet camshaft, but since we wiped
it out, we ended up installing an old custom Crane hydraulic cam
(duration = 253@0.050 lift = 0.585") Once we find out why
the solid didn't break in properly, we'll most likely try the
mechanical cam again.
We finished the top end with a set of Edelbrock Performer RPM
heads. These are the same heads we ran on our 390. Because the
heads were less than a year old, we did not worry about the valve
job or guides. Victor gave the ports and bowls a quick polishing
using a Dremel and sanding rolls. No significant porting was done.
The heads were milled 0.060" per side to bring compression to
11.1.
We also went with the same Offenhouser Port-o-Sonic intake we
had been running on the 390. The intake sides were milled .035"
per side in order to line up with the milled heads.
The rest of the assembly was straight forward. We used a double
roller timing chain, a Melling high-volume oil pump and heavy
duty Dove oil-pump shaft. We did encounter a slight problem when
trying to install our oil pan. It turns out that when you use
main studs, the rear two studs interfere with the oil pan. Neither
our 9 qt. deep sump Moroso pan nor the stock pan would clear.
It made no sense to us why Moroso had overlooked this in their
design. In any case, we use the precision of big ball peen hammer
to clearance the pan.
The top end of the motor was finished off with a set of Dove shaft
rockers. We put these on our 390 a while back due to problems
with the stock shafts breaking at high rpms. (The stock shafts
are not supported at the ends. The Dove shafts, aside from being
constructed with stronger material, are also bolted to the ends
of heads using special head bolts.) Expect to pay around $750
for this assembly from Dove.
Hopefully our Project FE has shown that building a potent FE motor
is not anymore difficult than building any other motor. There
are plenty of high-quality parts offered by companies like Crane,
Dove, and many others. We will admit that it will cost you a bit
more to build an FE than say a 302, but the power potential and
uniqueness is definately worth the extra dollars if you have them
to spare. We feel that if you plan to regulary spin the FE over
6500 rpm, you absolutely need aftermarket rods and the Dove rocker
shaft assembly. This adds about $1600 to the buildup. A steel
crank is an option, but not neccesary unless you intend to use
power adders.
We're not quite finished with this Project. Of course we will
continue to visit the strip and get the FE dialed in for lowest
possible ET's. We plan to report some dyno numbers in the near
future, as well as, hopefully, giving the solid camshaft another
try. Also on our wish list is to try Dove's single plane intake.
So stay tuned, there is plenty more FE tech to come! F/M
428 Build Specifications
|
Bore |
4.160" |
Stroke |
3.98" |
Compression
Ratio |
11.0:1 |
Piston
to Deck height |
zero
deck |
Head
Gasket compressed thickness |
0.038" |
Head
Mill |
0.060"
(66 cc) |
Intake
Mill |
0.035"
per side |
Piston
to wall clearance |
0.003" |
Piston
top-ring end gap |
0.020"
(second ring at 0.014") |
Main
Bearing clearance |
0.003" |
Main
cap Stud Torque |
90
ft.lbs. (ARP lube) |
Rod
Bearing clearance |
0.0025" |
Rod
cap Bolt Torque |
63
ft.lbs. (ARP lube) |
Rod
side clearance |
Did
not measure |
Crank
endplay |
0.004" |
Head
Bolt Torque |
100
ft.lbs. outside / 110 ft.lbs. inside (ARP lube) |
Valve
Spring installed height |
Edelbrock |
Oil
Pressure |
35psi
-idle(hot)
70-80psi wide-open (hot) |
|

The
completed 428 has already run 11.88 at 117, fully muffled, without
any tuning.
 |
The
crank and cam are connected with a Crane true-roller timing
chain and gear set. A Melling high volume oil pump keeps
the bearing lubed. |
 |
An
SFI approved harmonic balancer, such as this ATI Super Damper,
is a necessary when spinning FE's past 6000 rpm. |
 |
A
Dove chromemoly oil-pump drive shaft is worthwhile insurance.
The stock shafts are known to twist and break when used
with a HV pump. |
 |
Before
bolting on the heads, we checked for piston to valve clearance.
FE's have quite a bit of clearance, allowing you to run
upwards of 260 degrees duration and over .600" lift,
without any problems. However, since we had decked the block
and milled the heads, we wanted to check to be safe. We
found over .200" clearance on the exhaust side, and
.160" on the intake. (Minimum should be .100"
for each.) |
 |
Because
solid lifter cams (for FE's) use a "shell type"
hollow lifter, a longer than stock push rod is required. |
 |
You can see the difference in this photo. Of course since
we ended up with a hydraulic cam, we went back to a stock
length push rod. Crane supplies hardened push rods in either
length. |
 |
Fel
Pro head gaskets will mate the block to the head. Remember
to use a head gasket with a copper fire ring when using
aluminum heads. Steel or iron fire rings wont compress enough
and cause sealing problems. |
 |
The
Edelbrock RPM head is a great upgrade for FE motors. With
2.09" intake and 1.66" exhaust valves, it breathes
well enough to support 600 horsepower. We polished the ports
and bowls lightly with Dremel sanding rolls. The heads were
milled to bring the compression up to 11:1.
Torque the head bolts in sequence, 100 ft.lbs. for the lower
bolts, and 110 ft.lbs for the uppers. |
 |
The
Dove shaft mount roller rocker assembly gives unlimited
strength and stability to the FE's valvetrain. |
|
428 Parts List
|
Short
Block |
1967
428 |
Heads |
Edelbrock
FE Performer RPM - 72cc PN:6006 |
Intake
Manifold |
Offenhouser
"Port-O-Sonic" single plane |
Carburetor |
Barry
Grant 750 Silver Claw |
Cam |
Crane
Custom Hydraulic* duration: 253@0.50 lift: 0.585" LSA
110
* orginal plan was a Crane
Solid |
Lifters |
Crane
|
Retainers
/ Locks / Seals |
Edelbrock |
Valve
Springs |
Edelbrock
|
Pushrods |
Crane
|
Roller
Rockers |
Dove
Rocker Shaft Assembly |
Bearings |
Clevite
77 Main , Rod, Cam Bearings (std.) |
Pistons |
Speed
Pro Forged flat-top. 0.030" over |
Piston
Rings |
Speed
Pro Plasma Moly |
Gaskets |
Fel-Pro
|
Main
Studs |
ARP
|
Head
Bolts |
ARP
|
Rod
Bolts |
ARP
(incl. with Eagle Rods) |
Oil
Pump |
Melling
HV |
Oil
Pump Shaft |
Dove
chrome-moly |
Oil
Pickup/Screen |
Moroso
(for 9qt pan) |
Timing
Chain |
Crane
Cams |
Harmonic
Balancer |
ATI
Super Dampner |
Waterpump |
Edelbrock |
Distributor |
MSD
Billet |
Ignition |
MSD
6AL |
Spark
Plugs
|
Autolite
Platinum 0.045" |
Headers |
Hooker
Super Comp
1 3/4" primary; 3" collector |
|
Manufacturers
Index
ARP
531 Spectrum Circle
Oxnard, CA 93030
800-826-3045
Crane
Cams
530 Fentress Blvd.
Daytona Beach, FL 32115
904-258-6174
Dove Performance
440-236-5319
Edelbrock
2700 California Street
Torrance, CA 90503
310-781-2222
Melling
2620 Saradan Drive
P.O. Box 1188
Jackson, Michigan 49204
517-787-8172
|