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Final Assembly
When we left off last time, the bottom end had been completed with Eagle rods, Federal Mogul forged pistons, stock crank and main studs, and Clevite Bearings. As we mentioned, we had planned to run a Crane mechanical flat-tappet camshaft, but since we wiped it out, we ended up installing an old custom Crane hydraulic cam (duration = 253@0.050 lift = 0.585") Once we find out why the solid didn't break in properly, we'll most likely try the mechanical cam again.

We finished the top end with a set of Edelbrock Performer RPM heads. These are the same heads we ran on our 390. Because the heads were less than a year old, we did not worry about the valve job or guides. Victor gave the ports and bowls a quick polishing using a Dremel and sanding rolls. No significant porting was done. The heads were milled 0.060" per side to bring compression to 11.1.

We also went with the same Offenhouser Port-o-Sonic intake we had been running on the 390. The intake sides were milled .035" per side in order to line up with the milled heads.

The rest of the assembly was straight forward. We used a double roller timing chain, a Melling high-volume oil pump and heavy duty Dove oil-pump shaft. We did encounter a slight problem when trying to install our oil pan. It turns out that when you use main studs, the rear two studs interfere with the oil pan. Neither our 9 qt. deep sump Moroso pan nor the stock pan would clear. It made no sense to us why Moroso had overlooked this in their design. In any case, we use the precision of big ball peen hammer to clearance the pan.

The top end of the motor was finished off with a set of Dove shaft rockers. We put these on our 390 a while back due to problems with the stock shafts breaking at high rpms. (The stock shafts are not supported at the ends. The Dove shafts, aside from being constructed with stronger material, are also bolted to the ends of heads using special head bolts.) Expect to pay around $750 for this assembly from Dove.

Hopefully our Project FE has shown that building a potent FE motor is not anymore difficult than building any other motor. There are plenty of high-quality parts offered by companies like Crane, Dove, and many others. We will admit that it will cost you a bit more to build an FE than say a 302, but the power potential and uniqueness is definately worth the extra dollars if you have them to spare. We feel that if you plan to regulary spin the FE over 6500 rpm, you absolutely need aftermarket rods and the Dove rocker shaft assembly. This adds about $1600 to the buildup. A steel crank is an option, but not neccesary unless you intend to use power adders.

We're not quite finished with this Project. Of course we will continue to visit the strip and get the FE dialed in for lowest possible ET's. We plan to report some dyno numbers in the near future, as well as, hopefully, giving the solid camshaft another try. Also on our wish list is to try Dove's single plane intake. So stay tuned, there is plenty more FE tech to come! F/M

428 Build Specifications
Bore 4.160"
Stroke 3.98"
Compression Ratio 11.0:1
Piston to Deck height zero deck
Head Gasket compressed thickness 0.038"
Head Mill 0.060" (66 cc)
Intake Mill 0.035" per side
Piston to wall clearance 0.003"
Piston top-ring end gap 0.020" (second ring at 0.014")
Main Bearing clearance 0.003"
Main cap Stud Torque 90 ft.lbs. (ARP lube)
Rod Bearing clearance 0.0025"
Rod cap Bolt Torque 63 ft.lbs. (ARP lube)
Rod side clearance Did not measure
Crank endplay 0.004"
Head Bolt Torque 100 ft.lbs. outside / 110 ft.lbs. inside (ARP lube)
Valve Spring installed height Edelbrock
Oil Pressure 35psi -idle(hot)
70-80psi wide-open (hot)


The completed 428 has already run 11.88 at 117, fully muffled, without any tuning.

click for larger image! The crank and cam are connected with a Crane true-roller timing chain and gear set. A Melling high volume oil pump keeps the bearing lubed.
An SFI approved harmonic balancer, such as this ATI Super Damper, is a necessary when spinning FE's past 6000 rpm.
A Dove chromemoly oil-pump drive shaft is worthwhile insurance. The stock shafts are known to twist and break when used with a HV pump.
Before bolting on the heads, we checked for piston to valve clearance. FE's have quite a bit of clearance, allowing you to run upwards of 260 degrees duration and over .600" lift, without any problems. However, since we had decked the block and milled the heads, we wanted to check to be safe. We found over .200" clearance on the exhaust side, and .160" on the intake. (Minimum should be .100" for each.)
Because solid lifter cams (for FE's) use a "shell type" hollow lifter, a longer than stock push rod is required.
You can see the difference in this photo. Of course since we ended up with a hydraulic cam, we went back to a stock length push rod. Crane supplies hardened push rods in either length.
Fel Pro head gaskets will mate the block to the head. Remember to use a head gasket with a copper fire ring when using aluminum heads. Steel or iron fire rings wont compress enough and cause sealing problems.
The Edelbrock RPM head is a great upgrade for FE motors. With 2.09" intake and 1.66" exhaust valves, it breathes well enough to support 600 horsepower. We polished the ports and bowls lightly with Dremel sanding rolls. The heads were milled to bring the compression up to 11:1.
Torque the head bolts in sequence, 100 ft.lbs. for the lower bolts, and 110 ft.lbs for the uppers.
The Dove shaft mount roller rocker assembly gives unlimited strength and stability to the FE's valvetrain.
428 Parts List
Short Block 1967 428
Heads Edelbrock FE Performer RPM - 72cc PN:6006
Intake Manifold Offenhouser "Port-O-Sonic" single plane
Carburetor Barry Grant 750 Silver Claw
Cam Crane Custom Hydraulic* duration: 253@0.50 lift: 0.585" LSA 110
* orginal plan was a Crane Solid
Lifters Crane
Retainers / Locks / Seals Edelbrock
Valve Springs Edelbrock
Pushrods Crane
Roller Rockers Dove Rocker Shaft Assembly
Bearings Clevite 77 Main , Rod, Cam Bearings (std.)
Pistons Speed Pro Forged flat-top. 0.030" over
Piston Rings Speed Pro Plasma Moly
Gaskets

Fel-Pro

Main Studs ARP
Head Bolts ARP
Rod Bolts ARP (incl. with Eagle Rods)
Oil Pump Melling HV
Oil Pump Shaft Dove chrome-moly
Oil Pickup/Screen Moroso (for 9qt pan)
Timing Chain Crane Cams
Harmonic Balancer ATI Super Dampner
Waterpump Edelbrock
Distributor MSD Billet
Ignition MSD 6AL
Spark Plugs Autolite Platinum 0.045"
Headers Hooker Super Comp
1 3/4" primary; 3" collector

Manufacturers Index

ARP
531 Spectrum Circle
Oxnard, CA 93030
800-826-3045


Crane Cams
530 Fentress Blvd.
Daytona Beach, FL 32115
904-258-6174

Dove Performance
440-236-5319

Edelbrock
2700 California Street
Torrance, CA 90503
310-781-2222

Melling
2620 Saradan Drive
P.O. Box 1188
Jackson, Michigan 49204
517-787-8172


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